There are many claims as to the benefits of drilled vs slotted rotors on stopping power. This guide is intended to provide some facts about drilled and slotted rotors. As a member of the SAE (Society of Automotive Engineers), I was pleased to see a paper "The Effect of Rotor Cross drilling on Brake Performance" by two GM engineers published in 2006. They examined three vehicle platforms with cross-drilled rotors vs standard rotors to measure convection cooling capability, fade characteristics, wet braking, pedal feel and lining wear. The result is summarized as follows:
The authors also reported that drilled rotors prevent pad resin glazing on the rotor. So we now have solid evidence that drilled rotors have benefits over standard rotors. However, I have not found any published paper to show how slots affect brake output. So I reviewed inertial dynamometer tests using ISO NWI 26867 from Link Testing in Detroit with slotted rotors vs standard rotors. The results showed no significant difference in the coefficient of friction during the fade sections, hot stop section or pedal sensitivity portion of the test. My hypothesis is that slotted rotors do not contribute to rotor cooling whereas drilled rotors improve convection heat transfer to cool rotors and reduce brake fade. I should also point out that the pad lining wear for the slotted rotor was very severe during the test, i.e. the pad was chewed up over 20% more than the lining with stock rotors. While I believe that slots will help remove gas and debris from under the pad, I am not sure that this has a significant effect on brake torque for normal street driving. Perhaps the effect of slotted rotors is more significant on the race track, and conversely, I believe that drilled rotors are better for street and highway driving. For most drivers, I recommend drilled rotors over slotted rotors, and this conclusion is supported by the fact that Corvette, Ford GT, Porsche, Mercedes and BMW come with OEM drilled rotors.
Test Data:
The graphs show examples of brake
fade. The green lines with the black
dots are the coefficient of friction (mu-μ)
(μ=0.1
to 0.9).
The test uses a Chevy Tahoe front
brake. The ISO NWI 2560 test shows 15
consecutive stops where the
temperature increases after each stop.
If mu drops as the temperature rises,
then the pads lose pad bite (i.e.
brake fade). Z36 pads hold at 0.35 mu vs
0.3 mu for the OEM pad. Power Stop
offers almost 20% more braking power
than the OE pad and much better than
competitors.
Several brands of brake pads that we tested suffered substantial brake fade where the friction coefficient dropped to 0.15 mu. Brake pads from different suppliers can have a coefficient of friction (mu) that is 50% less than the OEM pad. Sometimes the only way you find out about this is when you have a panic stop or you are coming down a steep hill and experience brake fade. It is a scary feeling to lose brake power. Power Stop Z36 Truck and Tow pads provide 20% more brake torque than the OE pad for safe, consistent stops.
To achieve maximum braking power, we suggest combining our Z36 Truck and Tow pads with drilled rotors.